Products

DEBAO-138S

HIGH SPEED INTELLIGENT PAPER CUP FORMING MACHINE

Machine descriptionMachine parameterPDF download

 

 Zhejiang New Debao Machinery Co., Ltd. Mechanical Quality Guarantee

1.Mechanical parts are guaranteed for 5 years or production reaches 200 million cups, electrical parts are guaranteed for 1 year.

2.All parts on forming table are easy to access for maintenance.

3.All parts under forming table are lubricated by oil bath. Oil should be changed every 4-6 months with specified oil.

 

 Zhejiang New Debao Machinery Co., Ltd. Production Efficiency

1.Production output up to 58,000 cups per shift (8 hours), up to 4.5 million cups per month (3 shifts);

2.Percentage of pass is higher than 99% under normal production;

3.One operator can handle several machines at the same time.

 Zhejiang New Debao Machinery Co., Ltd. Supplier Quality Guarantee

Zhejiang New Debao Machinery Co., Ltd.

 
Mechanical Behavior

The DEBAO-138S type intelligent paper cup machine is using desktop layout, which isolates the transmission parts and molds. The transmission parts are under the desk, molds are on the desk, this layout is convenient for cleaning and maintenance. The machine adopts automatic spray lubrication, longitudinal axis transmission structure, barrel type cylindrical indexing mechanism and the gear drive, ensuring the stability and quality of the whole machine. For electrical parts, PLC, photoelectric tracking and servo feeding are used to control the running. This type machine’s capacity is up to 110-138/min, suitable for the production of 5-16 ounces of cold/hot cups.

 

Zhejiang New Debao Machinery Co., Ltd.

Transmission Agency Patent No .: ZL 2012 2 0181311.9

Vertical shaft gear drive, cylindrical barrel indexing cam, optimize the internal layout, to ensure the accuracy of the machine transmission, high synchronization performance, so as to achieve coordination between the travel to avoid collision damage parts, make up the chain drive jitter and transmission is not smooth Congenitally deficient.

Zhejiang New Debao Machinery Co., Ltd.

Overall Case Structure

The machine enclosure structure design, pouring oil spray lubrication, reduce wear and tear, effective heat dissipation, the machine to run fast. The machine warranty for three years.

Zhejiang New Debao Machinery Co., Ltd.

Two Curling Institutions

The first curling with internal expansion of the rotary molding, is conducive to improving the paper forming strength; second curling heating stereotypes, beautiful volume, dimensional stability.

Zhejiang New Debao Machinery Co., Ltd.

CCD image system patent number: ZL 2012 2 0181311.9
Detection of the cup (bowl) front of the volume and the internal area of the stain, mosquitoes, pinholes, roll mouth burst, wrinkle. 2, the detection cup (bowl) on the back of the bottom and knurled areas of the stain, mosquitoes, pinholes, knurled flanging, the end of paper burning yellow, crescent bottom, at the end of paper joints.

Intelligent control system

1, multi-model frame. Use the simple window prompt to guide, select the set model.

2, flexible parameter settings. You can back up, restore, or restore a parameter to a factory. You can also modify the parameters manually in detail.

3, flexible encoder origin settings and direction automatic settings and fault self-test. Encoder hardware installation does not need to consider the location, you can simply set the software.

4, automatically configure the parking bit, less than one lap fast low down. When configured, the machine automatically calculates the inertia distance of the machine, at least one step faster than the position after deceleration.

5, the system of key station sensor signal automatic calculation and identification. Through a simple operation to start the button can be encountered in forming failure, the system automatically tracking the signal according to the sensor, the mold quickly stopped in the middle of the two heaters.

6, stop the cup automatically removed. After the machine stops abnormally, the system will automatically remove the heater and the bracket position due to the heater burned and the adhesive is not strong cup.

7, heating system intelligent temperature control. Through the PLC PID control temperature, the user simply select the paper manufacturer, weight, single / double PE, the system will automatically set the corresponding target temperature, and the machine speed changes when the target temperature automatically adjusted. The user can also customize the target temperature control curve.

8, visual system flaw detection. Automatic identification of paper cup shape, internal, bottom flaws, automatic removal. Unique algorithm, light gray stain recognition is accurate and stable. A key to quickly set the parameters, but also can modify each parameter in detail. The system supports internal network monitoring output report.

9, hardware monitoring system. Plc output points, relays, contactors, plc and touch screen, plc and computer, plc with the expansion of the line real-time monitoring, abnormal alarm in the touch screen prompts the cause of the malfunction. Detailed hardware and software failure information, the user according to the prompts to easily troubleshoot.

10, the system supports remote upgrade. Plc and touch screen through high-speed Ethernet connection, you can modify the plc and touch screen ip address, through NAT or other service providers to remotely upgrade.

Zhejiang New Debao Machinery Co., Ltd.

Zhejiang New Debao Machinery Co., Ltd.

Model parameters comparison

DEBAO-138S DEBAO-118S+ZY DEBAO-118S+SY
Weight Weight Weight
3500 kg 3500 kg 3000 kg
Machine encasement dimensions Machine encasement dimensions Machine encasement dimensions
Machine:
3100 x 1600 x 2100mm (collection table 1230 x 610 x 1900mm)
with visual system: 
3100 x 1600 x 2350mm(collection table1230 x 610 x 1900mm)
Machine:
3100 x 1600 x 2100mm (collection table 1230 x 610 x 1900mm)
with visual system: 
3100 x 1600 x 2350mm(collection table1230 x 610 x 1900mm)
Machine:
3100 x 1600 x 2100mm (collection table 1230 x 610 x 1900mm)
with visual system: 
3100 x 1600 x 2350mm(collection table1230 x 610 x 1900mm)
Connecting power Connecting power Connecting power
three-phase 380V,26KW three-phase 380V,26KW three-phase 380V,24KW
Compressed air Compressed air Compressed air
0.6-0.8MPa,0.5m³/min 0.6-0.8MPa,0.5m³/min 0.6-0.8MPa,0.5m³/min
Production capacity Production capacity Production capacity
110-138 pcs/min 100-120 pcs/min 100-120 pcs/min
Paper types Paper types Paper types
single PE/double PE/PLA single PE/double PE/PLA single PE/double PE/PLA
Paper grammage Paper grammage Paper grammage
210-330g/㎡ 210-330g/㎡ 210-330g/㎡
Product range Product range Product range
(D1)ф60-95mm (H)50-135mm
(D2)ф40-75mm (h)5-12mm
(D1)ф60-95mm (H)50-135mm
(D2)ф40-75mm (h)5-12mm
(D1)ф60-95mm (H)50-135mm
(D2)ф40-75mm (h)5-12mm
Visual inspection system Visual inspection system Visual inspection system
bottom heating bottom heating bottom heating
assembly● assembly● assembly●
Long term magazine Long term magazine Long term magazine
control panel control panel control panel
10.2 inches 7 inches 7 inches
    note: optional○ standard●